mantenimiento colector de polvo, mantenimiento colectores, colectores industriales, mantenimiento de colector, mantenimiento preventivo
mantenimiento colector de polvo, mantenimiento colectores, colectores industriales, mantenimiento de colector, mantenimiento preventivo
Benefits of Preventive Maintenance
Have you ever wondered how much money preventive maintenance of your equipment or machinery saves you? It is undoubtedly one of the most frequent questions we ask ourselves while we make budgets for this item in companies. Industrial Dust Collectors are no exception, they play a vital role in the manufacturing process, since their function is to capture harmful particles suspended in the environment, control them and filter the air to improve working conditions.
Benefits of Preventive Maintenance
The benefits associated with the preventive maintenance of the Dust Collectors are mainly related to the work areas and their impact on the lives of the employees, since these equipments, when functioning correctly and efficiently, allow them to remain clean, free of dust, fumes or mist that could cause some kind of damage to the company's machinery or infrastructure, another very important aspect is that it contributes to the health care of employees, by preventing them from being in direct contact with this type of waste generated by the various production processes, avoiding inhalation or direct exposure to harmful dust or fumes that could threaten their well-being.
Security, without a doubt, is another aspect to be considered, since thanks to the collection system and its correct operation, it is possible to control those residues that, when accumulated or come into contact with other elements, could cause some type of explosion or fire, Provoking with them, without a doubt, a much greater damage to the company.
Another of the main benefits of a Dust Collector with periodic maintenance is the care and protection of the Environment, since these equipment, by maintaining their efficiency and performance, prevent contaminants from reaching the atmosphere, in addition to maintaining a minimum consumption of Energy.
Registration and Measurement
Keeping the maintenance record of the collection system will allow us to measure the ideal parameters in which the equipment must be working permanently, it is vitally important to have this type of information, since it will allow us to detect a possible malfunction or variation in the performance of the equipment and that needs to be corrected in time.
Another advantage of having this type of control is to avoid unnecessary stoppages that affect production, contemplate the maintenance periods, project the necessary resources for the maintenance of the Dust Collector, among other factors.
All the information collected can help implement a reliable preventive maintenance program.
It is recommended to keep a weekly log with the main parameters to be measured, this allows you to prevent your plant from reaching a state of non-compliance with labor and environmental standards established by government institutions.
Weekly reviews
These are some of the points that we recommend you review every week.
- Check and make sure that the dust does not remain accumulated in the body and filters.
- It confirms that the dust is removed by the pulse jet cleaning system.
- Inspect the seals and gaskets, these should not show any damage.
- Verify that the compressed air line and dryers are working normally.
- Check that the filters are not damp or wet.
- Check that the solenoid valves are activated correctly during the cleaning process.
- Check stress points on filters.
- I monitored the pressure drop and thus avoid clogged lines.
- Verify that the rotary valve has a correct discharge and does not have adhered material.
Monthly reviews
It is also very important to check once a month
- Lubricates bearings on unloading equipment.
- Check the fan for corrosion or material adhered to the blades.
- Verifies the correct operation of the dampers (when they exist in the system).
- Examine the transmission pulleys, these may show wear due to use and tension.
- Inspects and lubricates the necessary parts, thereby avoiding friction or component dryness.
- Detect spots or stains on filters, these are normally caused by leaks.
- Check that hoses and clamps are well placed and not damaged.
- Verify that the measurement instruments are indicating the correct parameters.
- Check manifold body, detect signs of corrosion.
These are just a few points that will help you detect when your Dust Collector requires preventive maintenance.
DYNA FLO® Tips:
- Acquire a maintenance policy for your Dust Collectors with us, avoid unnecessary delays.
Collector Types
dust collector maintenance, collector maintenance, collectors
mantenimiento colector de polvo, mantenimiento colectores, colectores industriales, mantenimiento de colector, mantenimiento preventivo
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Hoppers: Function and Application
The hoppers are part of the structure of the dust collectors, they fulfill a very important function, which is to channel the materials, whether they are granulated, pulverized, among others, towards the container where the collected material will be stored. These are mounted on a rigid chassis that serves as a support, their shape is regularly conical and with sloping walls.
How long do the filters in an industrial dust collector last?
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